1. The pipe bender features a vertical structure, primarily comprising the bed section, main drive unit, clamping mechanism, guide system, hydraulic system, electrical components, die assembly, and electrical control system.
2. The machine employs microcomputer control with hydraulic drive for its motion mechanisms.
3. The hydraulic system incorporates a water-cooling device to facilitate precise control of hydraulic oil temperature.
4. The bending main drive employs a hydraulic cylinder + rack-and-pinion mechanism, with both bending and return motions precisely controlled by solenoid valves.
5. Digital angle setting and control functionality, with display resolution: 0.1° per bend angle, maximum bending angle: 100°.
6. Automatic memory storage capability, storing up to 16 workpieces. Each workpiece can be programmed with 16 storage parameters for instant recall.
7. Separate foot control switch enables remote operation.
8. Screen display with button-controlled interface in Chinese or English. Bending parameters are configurable on the interface, which also displays real-time processing count and completed count. Automatic detection of machine and operational faults.
9. Features cycle, half-cycle, manual, and pause functions. The next cycle is initiated via switch activation, with an emergency stop function available.
10. Optional feed length-setting mechanism eliminates manual assistance for positioning during bending operations.
11. Primary hydraulic control components utilize imported or high-quality domestic hydraulic elements. The hydraulic system employs an integrated manifold structure with rational design and incorporates a suction filtration system to ensure hydraulic oil cleanliness. The sealed oil tank features a liquid level gauge and a convenient cleaning access port. Piping is arranged logically and securely, with high-pressure hoses selected for hydraulic lines.
12. Electrical System:
① Equipped with an emergency stop button featuring a self-locking mechanism; its normally closed contact serves the safety circuit.
② Incorporates automatic power failure protection.
③ All electrical distribution points are clearly labeled and correspond to the schematic diagram.
④ Motors are designed with corresponding overcurrent protection.
⑤ Electrical components: Imported renowned brands or top-tier domestic brands.
13. Different pipe materials and bending radii require distinct bending dies, which consist of bending wheels, clamping dies, and sliding plate dies.
14. Bending dies are easily and quickly interchangeable, wear-resistant, and produce bends free of wrinkles.